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Wire, as the starting material for the production of spot-welded meshes in a large number of varieties and grades, is the basic requirement in our company for meeting our customers' needs. High quality in the starting material ensures our customers of high quality in their grilles and meshes. It starts with the quality assurance provided by factory certificates, and goes right through to the storage of the wires in dry and temperature-controlled conditions. We work with wire in diameters between 2.0 and 10.0 mm. The materials used include raw/bright, copper-coated, galvanised, zinc/aluminium-coated and stainless steel wire in various grades. |
Wire-straightening |
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A total of 10 wire straighteners are used in order to be able to offer early delivery dates and a consistently high level of quality. The straightened lengths can be between 100 and 5000 mm, with a tolerance range of up to +/- 0.5 mm, irrespective of the thickness of the wire in each case. This high level of precision is an essential requirement for the production of closed meshes, which are welded with practically no protruding ends.
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Welding plant |
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The wide variety of customer requirements and the continuously growing technical challenges have led us to keep continuously adapting our mesh welding systems to the latest state of the art. Altogether, our machinery includes 8 automatic and 6 semi-automatic resistance-welding systems, up to 2.40 m wide and 5.00 m long. All the machines are equipped with transverse wire magazines, and some with longitudinal wire magazines too. A coordinate welding system rounds off our production options, for the simultaneous welding of tube, sheet, strip and wire components. |
Spot-welded mesh |
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As a result of our technical equipment we are capable of meeting almost any customer's individual requirements. In addition to a normal square mesh, we can also weld rectangular meshes, or even mesh widths and wire thickness that change several times within one grille, depending on the production options of the individual machine. |
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It is not possible to display the production options in individual detail as a result of the complex variety of our machinery.
However, in order to provide you with an overview we have prepared the following list for you. |
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Wire thicknesses
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Mesh widths
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Mesh variations
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Further processing
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Wire varieties
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Surfaces
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2 - 10 mm |
from 12x12 mm |
open edges |
flush edges all around |
raw/bright |
unprocessed |
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up 300x300mm
(measured wire center to center) |
closed edges |
notches |
copper-coated |
hot-dip galvanised |
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with framing wire |
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hot-dip galvanised |
powder-coated |
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square meshes |
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zinc/aluminium |
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rectangular meshes
(various mesh widths, various wire thicknesses) |
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Stainless steel |
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We will be happy to meet any differing requirements you may have at any time. |
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mesh size
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mesh width & wire thickness
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weight each, in kg
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material
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2.500 x 1.500 |
25 x 25 x 3,0 x 3,0 |
8,88 |
bright wire |
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2.500 x 1.500 |
25 x 25 x 3,0 x 3,0 |
8,88 |
stainless steel |
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2.500 x 1.500 |
40 x 40 x 3,8 x 3,8 |
16,50 |
bright wire |
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2.500 x 1.500 |
40 x 40 x 4,8 x 4,8 |
26,40 |
bright wire |
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2.500 x 1.500 |
50 x 50 x 3,0 x 3,0 |
8,10 |
bright wire |
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2.500 x 1.500 |
50 x 50 x 3,0 x 3,0 |
8,10 |
galvanised wire |
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2.500 x 1.500 |
50 x 50 x 3,8 x 3,8 |
13,00 |
bright wire |
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2.500 x 1.500 |
50 x 50 x 4,8 x 4,8 |
20,80 |
bright wire |
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2.500 x 1.500 |
100 x 100 x 3,8 x 3,8 |
6,30 |
bright wire |
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2.500 x 1.500 |
100 x 100 x 4,8 x 4,8 |
10,10 |
bright wire |
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3.000 x 2.000 |
50 x 50 x 4,0 x 4,0 |
23,56 |
bright wire |
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5.000 x 2.000 |
50 x 50 x 4,0 x 4,0 |
40,00 |
bright wire |
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Wire grades
We work with wire in diameters from
2 – 10 mm, with a minus.
The material types:
- raw/bright wires
- ripped wire
- copper-coated wire
- BST/ST52 wires
- galvanised wire
- zinc/aluminium-coated wires
- stainless steels
(such as 1.4301, 1.4571, 1.4841, etc.)
Spot-welded mesh can be used in many areas:
- store mesh
- pallet construction
- cable trays
- parapet railings
- fencing systems
- animal husbandry
- foundry materials
- everyday items
(such as CD racks, kitchen equipment etc.)
- machine sparations
- basement dividing walls
- reinforcement for concrete components, also made of stainless steel
- warehousing and materials handling technology
- protection mesh- automotive industrial
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Variations
- mesh without edging wire - mesh with edging wire - mesh with framing wire - mesh with edging mesh - mesh with various mesh widths - mesh with various wire thicknesses-/ mesh with various combinations of mesh width / wire thickness - mesh welded almost without protruding ends -
mesh with a seamed edge - mesh with notches - mesh with turned edges - embossed mesh - mesh made of various materials - mesh with sheet metal components - mesh with flat bar - mesh with tubes - mesh with bent wire components - mesh with various surface coatings - etc. |
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